Manufacturing ERP System
End-to-end ERP for manufacturing with production planning, inventory management, and quality control.
Duration
14 months
Team Size
8 developers
Industry
Manufacturing
Category
Custom Software
Manufacturing ERP System
A comprehensive enterprise resource planning system designed for discrete and process manufacturing, integrating production, inventory, and quality management.
The Challenge
A manufacturing company with multiple plants struggled with:
- Disconnected systems - Different software at each plant
- Inventory chaos - Stockouts and overstock simultaneously
- Production delays - Poor planning causing bottlenecks
- Quality issues - No traceability for defects
They needed a unified system across all operations.
Our Approach
We built a manufacturing-centric ERP that connects shop floor to top floor.
ERP Strategy
- Plant Floor Integration - Real-time machine data
- End-to-End Traceability - From raw materials to finished goods
- Demand-Driven - Production planned from actual orders
- Multi-Plant - Single view across all locations
The Solution
Production Planning
- Master production scheduling
- Material requirements planning (MRP)
- Capacity planning
- Work order management
Shop Floor Control
- Real-time production tracking
- Machine status monitoring
- Labor time collection
- Digital work instructions
Inventory Management
- Multi-location inventory
- Lot and serial tracking
- Automated reorder points
- Barcode/RFID integration
Quality Management
- Inspection checklists
- Non-conformance tracking
- Corrective action workflow
- Statistical process control
Technology Stack
| Layer | Technologies |
|---|---|
| Frontend | React, TypeScript, Material UI |
| Backend | Python, Django |
| Database | PostgreSQL |
| Caching | Redis |
| Analytics | Grafana, Prometheus |
| IoT | MQTT, OPC-UA |
Results & Impact
The ERP delivered transformational results:
- 30% lower costs through better production planning
- 50% less inventory with demand-driven replenishment
- Zero stockouts for 12 consecutive months
- 3 plants running on unified system
Modules
Financial Integration
- Cost accounting
- General ledger integration
- Purchase orders
- Vendor management
Supply Chain
- Supplier portal
- Purchase requisitions
- Receiving and inspection
- Landed cost calculation
Client Testimonial
"The visibility we now have across all three plants is incredible. We caught production issues before they became problems and cut costs dramatically."
— VP of Operations, Manufacturing Company
Modernizing manufacturing? Contact us to discuss ERP solutions.
Key Results
30% reduction in production costs
50% less inventory carrying costs
Zero stockouts in 12 months
3 manufacturing plants connected
Technology Stack
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