Industrial IoT Monitoring Platform
Enterprise IIoT platform for real-time equipment monitoring, anomaly detection, and OEE optimization.
Duration
12 months
Team Size
7 developers
Industry
Manufacturing
Category
IoT Solutions
Industrial IoT Monitoring Platform
An enterprise-grade Industrial IoT platform that provides real-time visibility into manufacturing operations, enabling data-driven decision making.
The Challenge
A multinational manufacturer struggled with visibility:
- Blind spots - No real-time production data
- Reactive maintenance - Fixing after breakdowns
- Manual data collection - Operators logging by hand
- No benchmarking - Couldn't compare plant performance
They needed a unified view across all facilities.
Our Approach
We built a scalable IIoT platform that handles millions of data points per second.
Platform Architecture
- Edge Computing - Process data at the source
- Time Series DB - Optimized for sensor data
- Real-Time Analytics - Instant insights and alerts
- Enterprise Scale - Handle global deployments
The Solution
Data Collection
- PLC and SCADA integration
- Direct sensor connectivity
- Legacy equipment adapters
- Edge gateway management
Real-Time Monitoring
- Live production dashboards
- Equipment status visualization
- Andon board displays
- Mobile alerts
Analytics & AI
- OEE calculation and trending
- Anomaly detection
- Predictive maintenance
- Root cause analysis
Reporting
- Shift and daily reports
- Production compliance
- Quality metrics
- Custom KPI tracking
Technology Stack
| Layer | Technologies |
|---|---|
| Edge | Azure IoT Edge, Python |
| Protocols | OPC-UA, MQTT, Modbus |
| Cloud | Azure IoT Hub |
| Database | TimescaleDB, Redis |
| Analytics | Python, TensorFlow |
| Visualization | Grafana, Power BI |
Results & Impact
The platform transformed operations:
- 10,000+ sensors streaming data
- 45% OEE improvement through visibility
- 60% less downtime with predictive alerts
- 5 plants connected to single platform
Industry Features
OEE Tracking
- Availability monitoring
- Performance efficiency
- Quality metrics
- Loss categorization
Edge Processing
- Local data processing
- Reduced bandwidth costs
- Faster response times
- Offline resilience
Client Testimonial
"We went from weekly Excel reports to real-time dashboards on the shop floor. The operators love it, and management finally has the visibility they need."
— VP of Manufacturing, Industrial Company
Building industrial IoT? Contact us to discuss IIoT platform development.
Key Results
10,000+ sensors connected
45% improvement in OEE
60% reduction in unplanned downtime
Real-time visibility across 5 plants
Technology Stack
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