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IoT SolutionsLogistics

Fleet Management & Tracking System

Real-time fleet tracking with predictive maintenance, driver behavior scoring, and fuel optimization for 2,000+ vehicles.

Duration

7 months

Team Size

5 developers

Industry

Logistics

Category

IoT Solutions

Fleet Management & Tracking System

A comprehensive fleet management platform that provides real-time visibility, predictive maintenance, and operational optimization for commercial vehicle fleets.

The Challenge

A logistics company with a large vehicle fleet faced operational inefficiencies:

  • Blind spots - No real-time visibility of vehicle locations
  • Reactive maintenance - Breakdowns causing delivery delays
  • Fuel waste - Inefficient routing and driver behavior
  • Manual reporting - Hours spent on compliance paperwork

They needed a unified platform to optimize their entire fleet operation.

Our Approach

We built an IoT-enabled platform that turns fleet data into actionable insights.

System Architecture

  1. Vehicle Hardware - Custom OBD-II devices with cellular connectivity
  2. Real-time Tracking - Sub-minute location updates
  3. Edge Analytics - In-device processing for immediate alerts
  4. Cloud Platform - Centralized management and reporting

The Solution

Real-time Tracking

  • Live map with all vehicle positions
  • Geofencing with entry/exit alerts
  • Route replay and history
  • ETA predictions based on traffic

Predictive Maintenance

  • Engine diagnostics via OBD-II data
  • Maintenance scheduling based on usage
  • Early warning for component failures
  • Service history tracking

Driver Management

  • Behavior scoring (speeding, braking, idling)
  • Hours of service compliance
  • Driver assignments and scheduling
  • Performance gamification

Fuel Management

  • Fuel consumption monitoring
  • Unauthorized fuel usage detection
  • Route optimization for fuel efficiency
  • Tank level monitoring

Technology Stack

LayerTechnologies
HardwareCustom OBD-II, 4G LTE, GPS
MobileReact Native, Offline-first
BackendNode.js, PostgreSQL, Redis
MapsMapbox, OSRM
MLTensorFlow, scikit-learn
Real-timeWebSocket, MQTT

Results & Impact

The platform delivered significant ROI:

  • 2,000+ vehicles monitored in real-time
  • 25% reduction in fuel costs
  • 35% fewer unplanned breakdowns
  • 20% faster delivery times

Key Features

Route Optimization

The system considers multiple factors:

  • Real-time traffic conditions
  • Delivery time windows
  • Vehicle capacity and type
  • Driver hours remaining

Predictive Maintenance Algorithm

Our ML model analyzes:

  • Engine diagnostic codes
  • Historical failure patterns
  • Vehicle usage intensity
  • Maintenance history

Client Testimonial

"We went from reactive to proactive fleet management. The predictive maintenance alone has saved us hundreds of thousands in breakdown-related costs and delays."

— Fleet Operations Director, Logistics Company


Managing a vehicle fleet? Contact us to discuss IoT solutions.

Key Results

1

2,000+ vehicles tracked real-time

2

25% reduction in fuel costs

3

35% fewer vehicle breakdowns

4

20% improvement in delivery times

Technology Stack

GPSReactNode.jsPostgreSQLMapboxTensorFlow

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